Monel Tube

ASTM B163 Monel Alloy Condenser and Heat Exchanger Seamless Tubing Manufacturer in india, view Price list

 

• Always verify your supplier's or manufacturer's profile to see how old and well-known they are. Always request a list of their clients, together with their contact information, to whom this company provides services of Monel Tubing
• Always request the name of the manufacturer, MTC, and proof of origin from your Monel Seamless Tube supplier.
• Check out our Monel Heat Exchanger Tube per kilogram price. You may get it for at least 10% less than any other manufacturer in India.
• Visit our stockyard in Taloja, Maharashtra, to see our Monel Condenser Tube inventory; we are confident you will be blown away.

 

The Monel material is a nickel alloy with addition of copper that make it stronger and harder than ordinary nickel. Additionally, traces of silicon, carbon, iron, and manganese are also found in varied concentrations. Being a trademark alloy, it is used for making cylindrical structures also known as Monel tubes. These tubes are welded and extruded to get the desired structure and shape. Finishes are done when the extruded tube alloy is still hot since it hardens the finish and makes it permanent. These are also termed as cold draw tubes because they are subjected to low temperature for hardening and solidifying.

 

Monel tubes can withstand several corrosive environments because of their unique chemical composition. Therefore, they are primarily used in making channels for heat exchange and also as condensers. They can easily facilitate the exchange of heat energy between two systems and ensure that the temperature remains within controlled range.

 

The Monel seamless tubes are manufactured from a single material billet which is why you won’t find any joint in the entire tube length. Their dimensional accuracy is amazing and the exterior feel is smoother with less texture. However, when the Monel alloy is welded from end to end to manufacture the tubes, there will be seams or joints that usually introduce errors in the dimensions. Also, these tubes have rougher textures and hence, less priced.

 

The ASTM B163 Monel tubes are mainly used in environments where heat exchange, temperature control, and mechanical resistance are needed. Some of the main fields where these tubes have their applications are:

• In the gas industry for processing and testing different gases
• Pharmaceutical companies
• Petrochemical companies and extraction onshore plants
• Offshore oil drilling factories and bases
• Chemical manufacturing and research industries

 

• Specifications: ASTM B163, ASME SB163/ ASTM B730, ASME SB730
• Standards: ASTM, ASME and API
• Grades: Monel 400, Monel 401, Monel R-405, Monel 450, Monel K-500
• Size: 6 mm OD x 0.7 mm to 50.8 mm OD x 3 mm thk.
• Type: Seamless/ Welded/ ERW
• Schedule: SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS
• Form: Round, Square, Rectangular, Hydraulic, etc.
• Length: Single Random, Double Random and Cut Length
• End: Plain End, Beveled End, Threaded End

 

 

 

 

Monel Tube Suppliers, Don't forget to check AMS 4574 Seamless Tube Pressure Rating and Hs Code

 

The ASTM B165 is a specification given to the Monel alloy since it is used for making condensing and heat exchanger tubes. Under this specification, the exterior diameter and the wall length is covered along with the minimal tube dimensions. All the conditions must be met during manufacturing of the alloy as well as the seamless tubes. Furthermore, this particular value signifies several mechanical properties also like the yield strength, tensile strength, maximum elongation under heat and mechanical load, and also the Rockwell hardness. These tubes vary in size, from ½” to 10/4” while the thickness is around 1 mm to 20 mm depending on the applications.

 

The Monel tubes are extremely hard and resistant to corrosions from heat, chemicals, and mechanical forces. They usually come in two forms- seamless and welded tube with varying outer diameters and wall thickness. Based on these two properties, the material has different pressure rating in PSIg.

 

For welding the Monel tubes, special techniques have been adopted over the past few years. Usually a SMAW is used with a nickel electrode is present for generating high amount of DC current. For smoothening the interior surface of the tubes, the backing plate is often integrated into the SMAW machine. Another process of welding is by using the gas shielded arc welding that overcomes several problems caused by SMAW.

 

Monel tubes are extensively used in heat exchanger systems for the following reasons:

• They can resist corrosion from heat and chemicals, thereby lasting for a long time in different environments.
• With a sturdy and robust structure, they can withstand extreme work conditions without succumbing to damages.
• They are also perfect for low-pressure works as they offer amazing sealant performance.
• One can even change the shape of the tubes, thanks to the material’s high malleability and ductility.

 

In the steam turbines, one needs to consider corrosions due to heat and mechanical forces. That’s why the Monel alloy tubes are used since they can withstand extreme conditions and control the system temperature. These tubes are thick enough to allow the flow of steam after which they are fed to the main system from where electricity is generated.

 

There isn’t much differences between the Monel cool tubes and boiler tubes. However, the coiled structures are much harder than the ones made for boilers. Moreover, the boiler tubes can resist damage from heat and boiling liquids that won’t be possible with having the coiled tubes. Another major point of differences is in the flow of the fluids as the coiled structures are longer that allow the hot fluid to cool down without any external force.

 

Cold rolling is one of the major techniques used for completing the manufacturing of Monel tubes. Following are the advantages of some tubes:

• These tubes are deformed and then formed into rolls which is why they can resist mechanical damages,
• Also, the wall thickness is smaller for the tubes that allow quick and efficient heat transfers between systems.
• Thanks to the capillary structures of the Monel tubing, the fluids can flow with a high speed.

 

There are several manufacturers in India from where the Monel tubes can be bought easily. However, choosing the right manufacturer is not an easy task. If one doesn’t want to bear the consequences, the following tips will help.

• Start with choosing an excellent and experienced manufacturer who is quite popular in the market.
• Checking the Monel tube specifications, their compliances, and properties so that no error can be present in the products.
• It is also important to consider the price since the Monel tubes come with different dimensions, length, and also types.
• Some manufacturers provide only seamless tubes while others offer welded tubes. In addition, there are a few manufacturers who offer both the types.

 

Yes Monel is an alloy which is manufactured from nickel and copper. However, the nickel is present in larger concentration in comparison to the copper material. Also, to make the material stronger and sturdier, iron, manganese, chromium, and carbon are added. The chemical and physical properties will depend on the material’s chemical concentration.

 

 

 

 

• Desalination plant equipment
• Paper and pulp
• Flue gas desulphurisation units in power plants
• Chemical processing

 

 

 

ASTM B165 Monel Tube Manufacturer, Call for Material test certificate and sample of Monel Welded tubing, view Schedule chart

 

 

• Straight Tubing
• Seamless Tubes
• Welded tubing

 

Buy ASME SB163 Monel heat exchanger and Condenser tubes for Steam turbines according to Standard, checl Tolerances

 

• Straightness: .030" in 3"
• Wall Tolerance +/- 10%

 

Monel is noted for its corrosion resistance as well as its weldability; it can be joined to itself or other metals using most traditional welding procedures. Gas tungsten arc, gas metal arc, and submerged arc welding are all common methods for welding monel. Monel filler metal 60, which has the same high strength and corrosion resistance as Monel alloy, is sometimes utilised in these instances.

Monel can be brazed and soldered in addition to welding. Monel is available in a variety of forms and shapes, including wires, flat sheets, fittings, and tubing. Monel's corrosion resistance and weldability have made it the metal of choice not only for obvious uses, such as aerospace, but also for less obvious ones.

 

 

 

Get Monel Coiled Tubing and Boiler Tube Dimensions and Weight chart chart online, refer Monel Round Tube Specification

 

 

 

• Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2
• Welding Procedure Specification/Procedure Qualification Record, WPS/PQR
• Guarantee Letter
• Test Certificates certifying NACE MR0103, NACE MR0175
• Heat Treatment Charts
• NABL approved Laboratory Test Reports
• Quality Assurance Plan (QAP)

 

• Monel 400 Tube
• Monel K500 Tube

 

• PMI Test Reports
• Laboratory Test Certificate from Govt. Approved Lab
• Mechanical Reports
• 100% Radiography Test Report
• 100% inspection according to NACE standards
• Mill Test Certificates

 

 

• Schoeller Bleckmann, Austria
• Nippon Steel Corporation, Japan
• Sumitomo Metals, Japan
• Seah Steel Corporation, Korea
• Kobe Special Tube, Japan
• Sanyo Special Steel, Japan
• Tubacex Tubos Inoxidables S.A., Spain

 

• Ultrasonic Testing (UT)
• polished per customer specification
• Beveling
• Additional positive material identification (PMI) testing if required
• Heat treating & annealing
• We cut Monel tubing to your exact dimension
• Honing/ turning process for Monel Seamless Tube